We enforce a strict zero-compromise quality policy: any CO2 laser tube failing optical power stability, gas sealing, or beam mode standards during mandatory aging burn-in is systematically quarantined for scrapping or precision rework.
As an origin optical manufacturer committed to deliver 100% defect-free laser sources, our standardized non-conforming product protocols include:
-
Mandatory Scrapping Criteria (Zero-Rework Line): Any tube exhibiting core optical contamination, gas leakage, glass envelope stress micro-cracks, or unstable $TEM_{00}$ beam degradation is immediately written off and scrapped. We never compromise on core laser performance.
-
Controlled Rework Protocols: Non-fatal outer housing issues (such as exterior water-cooling jacket repositioning or cathode/anode lead soldering adjustments) are handled in ISO cleanrooms by senior engineers, followed by a full secondary ~10-hour aging re-test cycle.
-
Serialized Root-Cause Analysis (RCA): Using the tube’s unique barcode serial number, our Quality Assurance (QA) team immediately traces the exact raw material batch, gas-filling station, and operator logs to identify the root cause of any failure.
-
CAPA Closed-Loop Quality Improvement: All failure data feeds directly into our Corrective and Preventive Action (CAPA) framework, driving continuous process adjustments to prevent recurring defect trends across future batch runs.


Leave A Comment